Machine Design Miscellaneous
- A ductile material having an endurance limit of 196 N/mm2 and the yield point at 294 N/ mm2 is stressed under variable load. The maximum and minimum stresses are 147 N/ mm2 and 49 N/mm2. The fatigue stress concentration factor is 1.32. The available factor of safety for this loading is
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Consider Soderberg equation
τa + τm = 1 Se Sy FOS τa = 147 - 49 = 49 MPa 2 τm = 147 + 49 = 98 MPa 2 Se = 196 = 147.48 MPa 1.32 49 + 98 = 1 147.48 294 FOS
FOS = 1.5Correct Option: B
Consider Soderberg equation
τa + τm = 1 Se Sy FOS τa = 147 - 49 = 49 MPa 2 τm = 147 + 49 = 98 MPa 2 Se = 196 = 147.48 MPa 1.32 49 + 98 = 1 147.48 294 FOS
FOS = 1.5
- A solid shaft can resist a bending moment of 3.0 kNm and a twisting moment of 4.0 kNm together, then the maximum torque that can be applied is
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Maximum tensile stress due to bending,
ft = M Z = 3 × 103 {(π / 64 ) × d4 } d / 2 ft = 30.558 kPa d3 Maximum shear stress due to torsion, fs = TR J = 4 × 103 × (d / 2) π × d4 32 fs = 20.7 kPa d3
When both the stress acts simultaneously, maximum induced shear stress,fs max. = 1 [√(ft)² + 4(fs)² ] 2
Maximum torque that can be applied,T = πd3 fs max. 16 = πd3 × 1 [ √(30.558 / d3)² + 4(20.37 / d3)² ] 16 2
= 4 kNm
Correct Option: D
Maximum tensile stress due to bending,
ft = M Z = 3 × 103 {(π / 64 ) × d4 } d / 2 ft = 30.558 kPa d3 Maximum shear stress due to torsion, fs = TR J = 4 × 103 × (d / 2) π × d4 32 fs = 20.7 kPa d3
When both the stress acts simultaneously, maximum induced shear stress,fs max. = 1 [√(ft)² + 4(fs)² ] 2
Maximum torque that can be applied,T = πd3 fs max. 16 = πd3 × 1 [ √(30.558 / d3)² + 4(20.37 / d3)² ] 16 2
= 4 kNm
- Two shafts A and B are made of the same material. The diameter of shaft B is twice that of shaft A The ratio of power which can be transmitted by shaft A to that of shaft B is
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TA = π × d3τ 16 TB = π × (2d)3τ 16 PA = TA = 1 PB TB 8 Correct Option: C
TA = π × d3τ 16 TB = π × (2d)3τ 16 PA = TA = 1 PB TB 8
- The outside diameter of a hollow shaft that is twice its inside diameter the ratio of its torque carrying capacity to that of a solid shaft of the same material and the same outside diameter is
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Thollow = π d4 - d4 2τ ......(1) 32 16 d Tsolid = π d3τ .......(2) 16
By dividing (1) with (2)Thollow = 15 Tsolid 16 Correct Option: A
Thollow = π d4 - d4 2τ ......(1) 32 16 d Tsolid = π d3τ .......(2) 16
By dividing (1) with (2)Thollow = 15 Tsolid 16
- A large uniform plate containing a rivet hole subjected to uniform uniaxial tension of 95 MPa. The maximum stress in the plate is
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Max Stress = Avg. Force Min. Area = 95 × 10 × t = 100 MPa (10 - 0.5)t Correct Option: A
Max Stress = Avg. Force Min. Area = 95 × 10 × t = 100 MPa (10 - 0.5)t