Materials Science and Manufacturing Engineering Miscellaneous
- Match the casting defects (Group A) with the probable causes (Group B):
Group-A
P. Hot tears
Q. Shrinkage
R. Blow holes
S. Cold shunt
Group-B
1. Improper fusion of two streams of liquid metal
2. Low permeability of the sand mould
3. Volumetric contraction both in liquid and solid stage
4. Differential cooling rate
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P – 3, Q – 4, R – 2, S – 1
Correct Option: B
P – 3, Q – 4, R – 2, S – 1
- During solidification of a pure molten metal, the grains in the casting near the mould wall area
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coarse and ordered
Correct Option: D
coarse and ordered
- Green sand mould indicates that
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mould has been totally dried
Correct Option: B
mould has been totally dried
- While cooling, a cubical casting of side 40 mm undergoes 3%, 4% and 5% volume shrinkage during the liquid state, phase transition and solid state, respectively. The volume of metal compensated from the riser is
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The riser can compensate for volume shrinkage only in the liquid stage and transition stage and not in the solid state.
Hence volume of metal that needs t o be compensated from the riser = 3 + 4 = 7%Correct Option: B
The riser can compensate for volume shrinkage only in the liquid stage and transition stage and not in the solid state.
Hence volume of metal that needs t o be compensated from the riser = 3 + 4 = 7%
- Which of the following engineering materials is the most suitable candidate for hot chamber die casting?
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For hot chamber die casting, titanium is used.
Correct Option: D
For hot chamber die casting, titanium is used.