Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. The maximum interference in mm after assembly between a bush of size 30+0.06+0.03 and a shaft of size 30+0.04+0.02 is









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    Correct Option: D


  1. Holes 1, 2, 3, 4 drilled in sequence, with angular positions and tolerances are shown in figure. Evaluate closing angle X with its tolerance band.









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    Xmax = 360 - [79.9 + 10.88 + 109.7] = 60.6
    Xmin = 360 - [80.1 + 110.2 + 110.3] = 59.4
    Clearance = Xmax – Xmin = 1.2

    Xmean =
    Xmax + Xmin
    =
    60.6 + 59.4
    22

    Xmean = 60
    X = 60 ± 60
    when dia is minimum = 59.9mm
    (OC)2 =
    59.9/2
    = 34.58 mm
    sin 60°

    Error in depth = 2[(OC) – (OC)2] = 0.22 mm.

    Correct Option: B

    Xmax = 360 - [79.9 + 10.88 + 109.7] = 60.6
    Xmin = 360 - [80.1 + 110.2 + 110.3] = 59.4
    Clearance = Xmax – Xmin = 1.2

    Xmean =
    Xmax + Xmin
    =
    60.6 + 59.4
    22

    Xmean = 60
    X = 60 ± 60
    when dia is minimum = 59.9mm
    (OC)2 =
    59.9/2
    = 34.58 mm
    sin 60°

    Error in depth = 2[(OC) – (OC)2] = 0.22 mm.



  1. A hole is specified as φ 30± 0.04 mm with – φ0.01 mm. The virtual diameter of the hole (i.e., the maximum diameter of the pin that can enter the hole) is _______.









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    In maximum material condition
    Diahole = 30 – 0.04 – 0.01 = 29.95 mm
    This is virtual dia of the hole.

    Correct Option: B

    In maximum material condition
    Diahole = 30 – 0.04 – 0.01 = 29.95 mm
    This is virtual dia of the hole.


  1. Abbe's principle of alignment is used to be followed in









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    NA

    Correct Option: C

    NA



  1. The diameter of a hole is given as 50.00+0.015-0.0 mm. The upper limit on the dimensions in mm, of the shaft for achieving maximum interference of 50 microns is _______.









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    In worst assembly condition, clearance will maximum
    Clearance (max) = Max hole dia – Minimum shaft diameter
    = 20.025 – 19.995 = 0.030 = 30 microns

    Correct Option: B

    In worst assembly condition, clearance will maximum
    Clearance (max) = Max hole dia – Minimum shaft diameter
    = 20.025 – 19.995 = 0.030 = 30 microns