Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A milling cutter having 8 teeth is rotating at 150 rpm. If the feed per tooth is 0.1 mm, the speed in mm per minute is









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    F = ft ZN
    = 0.1 × 8 × 150
    F = 120mm/ min

    Correct Option: A

    F = ft ZN
    = 0.1 × 8 × 150
    F = 120mm/ min


  1. The maximum depth to width ratio in EBM welding is









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    NA

    Correct Option: D

    NA



  1. The ideal cutting fluid for low speed machining of metals should be one which









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    Function of cutting fluid
    (1) Cooling
    (2) Lubrication
    (3) Cleaning
    (4) Save from external contamination.

    Correct Option: A

    Function of cutting fluid
    (1) Cooling
    (2) Lubrication
    (3) Cleaning
    (4) Save from external contamination.


  1. In a shaping process, the number of double strokes per minute is 30 and the quick return ratio is 0.6. If the length of the stroke is 250 mm, the average cutting velocity in mm/min.









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    Number of Double stroke = 30
    Quick Return Ratio = 0.6 = M
    Length of Strike = 250 mm = L
    Average cutting velocity = L.N (1 + 19)
    = 30 × 250 (1 + 0.6) = 12 m /min

    Correct Option: D

    Number of Double stroke = 30
    Quick Return Ratio = 0.6 = M
    Length of Strike = 250 mm = L
    Average cutting velocity = L.N (1 + 19)
    = 30 × 250 (1 + 0.6) = 12 m /min



Direction: During orthogonal machining of a mild steel specimen with a cutting tool of zero rake angle, the following data is obtained: Uncut chip thickness = 0.25 mm Chip thickness = 0.75 mm Normal force = 950 N Thrust force = 475 N

  1. The ultimate shear stress (in N/mm²) of the work material is









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    τs =
    Fs
    sinφ
    Wt1

    =
    751
    sin 18.43°
    2.5 × 0.25

    τ = 380N/mm²

    Correct Option: D

    τs =
    Fs
    sinφ
    Wt1

    =
    751
    sin 18.43°
    2.5 × 0.25

    τ = 380N/mm²