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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A researcher conducts electrochemical machining (ECM) on a binary alloy (density 6000 kg/m3) of iron (atomic weight 56, valency 2) and metal P (atomic weight 24, valency 4). Faraday's constant = 96500 coulomb/mole. Volumetric material removal rate of the alloy is 50 mm3/s at a current of 2000 A. The percentage of the metal P in the alloy is closest to
    1. 40
    2. 25
    3. 15
    4. 79
Correct Option: B

Given data:
ρ = 6000 kg /m3 = 6 gm/cc.
MRR (Q) = 50 mm3 /s
50 × 10–3 CC/S

MRR =
eI
ρZF

50 × 10–3 =
e × 2000
96500 × 6

e = 14.475
and for Iron Atomic weight
AFE = 56, Valency: rFe = 2
For metal P, at weight
(At)p = 24, Valency rp = 4
Now, let% of P in alloy = x.
1
=
x
×
VP
+
100 − x
×
VFt
e100AP100AFet

1
=
x
×
4
+
2
100 − x
14.751002756100

x = 24.48 ≈ 25



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