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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Electrochemical machining is performed to remove material from an iron surface of 20 mm × 20 mm under the following conditions:
    Inter electrode gap = 0.2 mm
    Supply voltage (DC) = 12 V
    Specific resistance of electrolyte = 2 ohm- cm
    Atomic weight of iron = 55.85
    Valency of Iron = 2
    Faraday's constant = 96540 Coulombs
    The material removal rate (in g/s) is
    1. 0.3471
    2. 3.471
    3. 34.71
    4. 347.1
Correct Option: A

We know,   R =
ρl
A

where, ρ = resistivity
= special resistance of electrolyte
= 2Ω
R =resistance of electrolyte between electrodes
l = interelectrode gap = 0.2mm
A = electrodes cross-sectional area = 20 × 20 mm2
∴  R = (2 × 10) ×
0.2
= 0.01Ω
20 × 20

∴  Current, I =
V
=
12
= 1200 A
R0.01

Faraday of electricity, E =
M
v

where,   E = equivalent weight
M = molecular weight
v = valency
M.R.R (gm/sec) =
I
×
M
Fv

=
1200
×
55.85
= 0.3471
965402



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