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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: During orthogonal machining of a mild steel specimen with a cutting tool of zero rake angle, the following data is obtained: Uncut chip thickness = 0.25 mm Chip thickness = 0.75 mm Normal force = 950 N Thrust force = 475 N

  1. The shear angle and shear force, respectively, are
    1. 71.565°, 150.12 N
    2. 9.218°, 861.64 N
    3. 18.435°, 751.04 N
    4. 23.157°, 686.66 N
Correct Option: C

∝ = 0; t1 -0.25 mm t2 = 0.75 mm
w = 2.5 mm Fc = 950 N, FT = 475 N

t1
= r =
0.25
=
1
= 0.333
t20.753

tanφ = r ⇒ φ = tan-1(0.333)
φ = 18.435°
tanβ =
FT
=
475
fτ950

β = tan-1(0.5)
b = 26.56°
Fs =
FcRcos(φ + β - ∝)
RCos(β - ∝)

Fs =
950Rcos(45°)
Cos(26.56°)

Fs = 75In



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