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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Details pertaining to an orthogonal metal cutting process are given below:
    Chip thickness ratio 0.4
    Undeformed thickness 0.6 mm
    Rake angle +10° Cutting speed 2.5 m/s
    Mean thickness of primary shear zone 25 microns
    The shear strain rate in s-1 during the process is
    1. 0.1781 × 105
    2. 0.7754 × 105
    3. 1.0104 × 105
    4. 4.397 × 105
Correct Option: C

r = 0.4 t1 = 0.6 ∝ 10° V = 2.5 m/s
tm = 0.025

φ = tan-1
r cos ∝
; φ = tan-1
0.9 cos 10
1 - r sin ∝1 - 0.4 sin 10

φ = 22.94
=
cos ∝
.
V
cos(φ - ∝)tm

=
cos 10
×
2500
= 1.01.4 × 105/s
cos(22.94 - 10)0.025



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