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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A strip of 120 mm width and 8 mm thickness is rolled between two 300 mm diameter rolls to get a strip of 120 mm width and 7.2 mm thickness. The speed of the strip at the exit is 30 m/min. There is no front or back tension. Assuming uniform roll pressure of 200 MPa in the roll bite and 100% mechanical efficiency, the minimum total power (in kW) required to drive the two rolls is _______.
    1. 91.34 kW
    2. 19.33 kW
    3. 3.34 kW
    4. 9.34 kW
Correct Option: D

Velocity of Neutral plane
By applying continuity Equation
Hn = H2 + 0.25∆H
Hn = 7.2 + 0.25 × 0.8 = 7.4 mm
VnHn = V2H2
V2 → Exit velocity
H2 → Final Height
Vn = 29.19 m/min

Vn =
πDN
60

N =
29.19 × 60
= 30.98 rpm
π × 300

Total power = 2Tω
Total power = 2 × 1439.9 × 2π ×
30.98
= 9.34 kW
60



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