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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. What is the approximate% change in the life, f, of the tool with zero rake angle used in orthogonal cutting when its clearance angle, α, is changed from 10 to 7 deg?
    (Hint: Flank wear rate is proportional to cotα)
    1. 30% increase
    2. 30% decrease
    3. 70% increase
    4. 70% decrease
Correct Option: B

Wear rate is proportional to tanγ, i.e. Wear rate ∝ tanγ
Where, γ = Clearance angle
When clearance angle is decreased from 10° to 7°, then

percentage change in f =
tan10° - tan7°
× 100 = 30.37% decrease.
tan10°



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