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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Orthogonal machining of a steel workpiece is done with a HSS tool of zero rake angle. The ratio of the cutting force and the thrust force on the tool is 1 : 0.372. The length of cut chip is 4.71 mm while the uncut chip length is 10 mm. What is the shear plane angle φ and friction angle β in degree?
    Use Merchants theory
    1. 32.49, 10.22
    2. 25.22, 20.41
    3. 64.78 20.41
    4. 25.22, 23.21
Correct Option: B

α = 0 ,
Fc
=
1
, Lc = 4.71 , Luc = 10 mm
FT0.372

LC
=
t1
=
4.71
= r
LUCt210

r = 0.471 chip reduction coefficient
tanβ =
FT
, where α = 0
FC

β = tan–1(0.372) = 2071°
tanφ =
rcosα
1 - rsinα

tanφ =
0.471cos0
1 - 0.471sin0



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