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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Two pipes of inner diameter 100 mm and outer diameter 110 mm each are joined by flash butt welding using 30 V power supply. At the interface, 1 mm of material melts from each pipe which has a resistance of 42.4 ohms. If the unit melt energy is 64.4 MJ/m3, then time required for welding (in s) is
    1. 1
    2. 5
    3. 10
    4. 20
Correct Option: C

Energy Required for melting/volume
E = 64.4 MJ/m³
V = 30 volts
R = 42.4Ω
di = 100 mm
do = 110 mm

Melting Energy =
π
0 - d²i) × 644.4 × 106j
4

= 212.32 Joules
H = I²RT =
T
R

V = IR
T =
H
× R =
212.32 × 42.4
30²

T = 10 Sec



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