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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Two identical cylindrical jobs are turned using
    (a) a round nosed tool of nose radius 2 mm and
    (b) a sharp corner tool having principal cutting
    edge angle = 45° and auxiliary cutting edge angle = 10°. If the operation is carried out of the feed of 0.08 mm/rev, the height at micro irregularities on the machined surfaces (in mm) in the two cases will be
    1. 0.0001, 0.024
    2. 0.0002, 0.012
    3. 0.0003, 0.024
    4. 0.0004, 0.012
Correct Option: D

ASA Signature ψ = 45°, ψ =10°

Hmax =
=
0.08²
8R8 × 8

ORS signature = 0.0004 mm
Hmax =
f
=
0.08
tan ψ + cot ψtan4548° + cot 10°

Hmax = 0.012 mm



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