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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: A φ 40 mm job is subjected to orthogonal turning by a + 10° rake angle tool at 500 rev/min. By direct measurement during the cutting operation, the shear angle was found equal to 25°.

  1. The velocity (in m/min) with which the chip flows on the tool face is
    1. 32
    2. 63
    3. 22
    4. 27.5
Correct Option: D

D = 40 mm
α = 10°
N = 500 pm
φ = 25°

V =
πDN
=
π × 40 × 500
10001000

V = 62.8 m/min
Vc
=
sinφ
Vscos(φ - α)

Vc =
62.8 × sin 25
cos(25 - 10)

Vc = 27.5 m/min



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