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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A circular hole of 25 mm diameter and depth of 20 mm is machined by EDM process. The material removal rate (in mm³/min) is expressed as 4 × 104 IT–1.23 where I = 300 A and the melting point of the material, T = 1600° C. The time (in minutes) for machining this hole is (correct to two decimal places).
    1. 2.1431 min
    2. 7.1431 min
    3. 78.1431 min
    4. 9.1431 min
Correct Option: B

MRR = 4 × 104 IT– 1.23 mm³/min
Volume required to remove.

=
π
D² × L =
π
25² × 20 = 9817.477 ,,³
44

MRR = 4 × 104 × I × T– 1.23
= 4 × 104 × 300 × (1600)– 1.23
= 1374.40 mm³/min
Time required =
9817.77
= 7.1431 min
1374.4



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