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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: In an orthogonal cutting experiment, an HSS tool having the following tool signature in the orthogonal reference system (ORS) has been used: 0-10-7-7-10-75-1 Given: Width of cut = 3.6 mm, Shear strength of workpiece material = 460 N/mm²; Depth of cut = 0.25 mm; Coefficient of friction at chip tool interface = 0.7.

  1. Minimum power requirement (in kW) at a cutting speed of 150 m/min is
    1. 2.5
    2. 3.25
    3. 3.35
    4. 3.45
Correct Option: B

Fs =
τs × w × t1
sinφ

τs × 3.6 × 0.2 × cos 15°
sin32.5

Fs = 770N
Fc
=
Rcos(β - α)
FsR(cos(φ + β - α))

Fc = 1299 N
Power = Fc × V
=
1299 × 150
60

Power = 3.25kW



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