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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. The surface irregularities of electrodes used in an electrochemical machining (ECM) process are 3 μm and 6 μm as shown in the figure. If the work-piece is of pure iron and 12V DC is applied between the electrodes, the largest feed rate is mm/min. Conductivity of the 0.02 ohm–1 mm–1 electrolyte Over-potential voltage 1.5 V Density of iron 7860 kg/m3 Atomic weight of iron 55.85 gm Assume the iron to be dissolved as Fe+2 and the Faraday constant to be 96500 Coulomb.
    1. 51.542 mm/min
    2. 52.542 mm/min
    3. 50.542 mm/min
    4. 49.542 mm/min
Correct Option: B

R =
ρL
=
(1 / 0.02)× 0.009
=
50 ×0.009

AreaAreaArea

I =
V
=
(12 - 1.5) × Area
= 23.333 × Area
R50 × 0.009

L = 3 + 6 = 9 μm = 0.009
MRR =
AI
=
55.85 × 23.333 × Area
ρZF7860 × 10-6×96500

= 0.98189 × Area
MRR
= 0.8590 mm/sec = 0.8590 × 60 mm/min
Area

= 51.542 mm/min



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